Product: Statistical Quality Control Software for Apparel Manufacturing - Controlled Inspection and Audit (CIA) Quality Software
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Are you troubled by apparel quality management issues that you just can't seem to nail down?   Are you positive you know where your defects originate?   Which operator, what machine, which operation is the culprit?   If you are capturing this information, are your quality auditors bogged down in
paperwork instead of inspecting garments?  Byte's Apparel Statistical Quality Control Software product, Controlled Inspection & Audit (CIA), can help you with these challenges.
CIA, an in-line apparel software quality control system, is an add-on software package to PAC, the apparel piecework payroll software module. The CIA system utilizes wireless technology to provide a real-time solution that helps significantly reduce the administrative time spent documenting quality problems on the sewing floor. Byte has the only apparel manufacturing software package that integrates apparel quality control with piecework payroll and shop floor control.
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BENEFITS That are essential to effective Apparel Supply Chain Management and Global Sourcing, .
- Reduce Cost: 30% fewer Auditors inspect the same amout of work.
- Fast troubleshooting: Focuses attention where corrective action is necessary. Eliminates lag time between identifying defects, understanding the problem and taking corrective action.
- Eliminating guesswork: Provides data so that decisions are based on fact, not opinions.
- More effective management: Enables in-line inspectors to accept more responsibility and gives supervisors the information they need to direct improvements.
- Reduced paperwork load: Wireless scanning of bar code data on plant floor saves time and eliminates errors.
- Lower quality management costs: Reduced administrative overhead frees resources for additional inspection.
- Higher on-standard time: Helps employees' earnings to grow.
- Better labor productivity: Makes all personnel more conscious and understanding of how information is used and its importance to quality production and job security.
- Heightened morale: Supervisors are able to be more positive and encouraging with operators, less reprimanding.
- Greater teamwork: Helps bind together operators, supervisors and inspectors.
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An additional "quality" bar-code is printed on the existing bundle tickets. Quality auditors carry a hand held scanner that is used to
scan the bundle number and operation numbers that are being audited. The auditor keys in the sample size, the defect code, the quantity
by defect, and the employee number. This information is instantly stored in BYTE's database on the server and can be used in reports,
graphs, and feedback to the floor.
There are a number of statistical quality control reports that can be generated by the system. Pareto charts by employee, by defect type,
by style, by sew line, and by skill are available. Also available are P-charts, bar charts, pie charts and x-Bar/R charts.
Immediately know your problem areas and solve those problems to virtually eliminate sewn-in defects. Find defects today or tomorrow, not
two to three weeks from now.
Final inspection by bundle and by product, inline inspection, block inspection by bundle, variable auditing with measurements, and finished goods auditing are also possible with the CIA system. Need a specific
report that you are used to? We can customize reports to fit your requirements.
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THE TIME IS NOW |
Are you committed to improving quality? CIA will make it possible and reduce your costs at the same time. Contact us today for more
information. We're ready to enter a mutually profitable partnership with you!
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